Are Your Welders At Risk From Manganese Exposure ?

Chris White • April 16, 2026

Share this article

This article is in the October 2015 BIC Magazine. To read the magazine article, click here. Also check out the BIC Magazine Online website.

Are Your Welders At Risk From Manganese Exposure ?

To answer in true engineering fashion, “It depends.” 

Do you ever see your welders in a little bit of a plume or working directly over or downwind of the weld? Get the picture? How can the welders be exposed? Manganese is in all steel and is often added to improve strength and hardness. So the welder can be exposed, even if there is no manganese in the welding rod.

One man’s medicine is another’s poison 

Manganese is an essential nutrient. A healthy person with normal liver and kidney function can excrete excess dietary manganese. Inhaled manganese is of greater concern because it bypasses the body’s normal defense mechanisms. This can lead to manganese accumulation and adverse health effects including damage to the lungs, liver, kidney and central nervous system. Male workers exposed to manganese also have a higher risk of fertility problems. Prolonged exposure to high manganese concentrations (>1 mg/cubic meter) in air may lead to a Parkinsonian syndrome known as “manganism.” Chronic exposure to the manganese-containing pesticide maneb is also reported to cause Parkinsonlike symptoms. According to the National Institute of Occupational Safety and Health (NIOSH), Parkinson-like symptoms may include tremors, slowness of movement, muscle rigidity and poor balance.

Exposure to manganese occurs primarily in mining, ore-crushing and metallurgical operations for iron, steel, ferrous and nonferrous alloys. Manganese fumes are produced during metallurgical operations and several types of welding operations. The exposure can vary considerably depending on the amount of manganese in the welding wire, rods, flux and base metal, according to NIOSH.

Numerous studies indicate welders may be at increased risk of neurological and neurobehavioral health effects when exposed to metals such as lead, iron and manganese. Carbon monoxide, heat and stress can also contribute to neurological impairments in welders. Some studies indicate welders exposed to low levels of manganese (<0.2 mg/cubic meter) perform more poorly on tests of brain function and motor skills. These effects include changes in mood and short-term memory, altered reaction time and reduced hand-eye coordination. According to NIOSH, it is not known if these findings have clinical significance.

Why are we talking about manganese exposure now?

OSHA set the Permissible Exposure Limit (PEL) at 5 milligrams per cubic meter over 20 years ago. The American Conference of Governmental Industrial Hygienists (ACGIH) recently lowered its Threshold Limit Value (TLV) for respirable/inhalable manganese to 0.02 mg/cubic meter and 0.1 mg/cubic meter — significantly lower than OSHA’s PEL.

ACGIH is a nonprofit, nongovernmental corporation dedicated to promoting worker health and reducing exposures to environmental health stressors in the workplace. It is not OSHA and doesn’t set legal or regulatory exposure limits, but some governmental agencies and businesses use the TLVs as their standards. And therein lies the rub.

How much credence do you give to the TLVs? Go with the TLVs and risk someone asking why you’re using TLVs that maybe aren’t enforceable, or only worry about OSHA’s PEL for manganese and have someone ask why you didn’t take the conservative approach? You can count on the Law of Unintended Consequences coming into play at some point.

What can you do to reduce manganese exposures?

You have three basic options: eliminate the manganese, control the hazard or provide PPE.

With respect to eliminating the hazard, forget it. Even if you use welding rods without manganese, we aren’t going to eliminate manganese from steel. So the manganese is here to stay.

You can often control manganese exposures but not always. The work is what it is.

We recommend a combination of engineering controls with PPE (include training along with both the engineering controls and PPE selection).

We base our recommendations on the welder exposure monitoring we’ve completed over the years. We’ve found even with well planned and properly implemented engineering controls, the actual work circumstances will invariably lead to a situation where engineering controls alone don’t work. In those cases, respiratory protection is required. And make sure you’ve selected the right respirator/filter combination.

Stay safe, my friends.


Recent Posts

Mold and moisture problem in a Louisiana school building
By Chris White August 31, 2026
Why does mold keep coming back in Louisiana schools? Learn how moisture, HVAC systems, leaks, and building conditions can cause recurring mold problems.
Indoor Air Quality Testing in a Hospital
By Chris White August 31, 2026
Learn how hospitals can investigate indoor air quality concerns, identify the source, and address mold, moisture, odors, and HVAC issues with minimal disruption to patient care.
Environmental Engineering Consultants in Louisiana
By Chris White August 2, 2026
Learn what Louisiana school districts should evaluate for asbestos, mold, moisture, lead paint and indoor air quality before renovating older schools.
By Chris White July 17, 2026
Imagine you’re sitting in your office when you notice a drip-drip-drip. You get the trash can out and put it under the leak-problem solved! Or is it? Does that water touch anything that supports mold growth, like the gypsum board ceiling or your ceiling tile? Do you notice odors after it rains? Do you notice dark fuzzy stuff around the leak or on your air conditioning vents? Mold might not be the end all bad stuff that some folks make it out to be. But if you or someone else notices it-it must be an aggravation at the very least-and it is causing pain of some sort, so let’s stop it, clean it up, and keep it from coming back. Just taking the time to talk about mold is hurting your productivity and there are known health affects of mold-let’s leave that topic for another day. Ten Things You Should Know About Mold: 1. Potential health effects and symptoms associated with mold exposures include allergic reactions, asthma, and other respiratory complaints. 2. There is no practical way to eliminate all mold and mold spores in the indoor environment; the way to control indoor mold growth is to control moisture. 3. If mold is a problem in your building, you must clean up the mold and eliminate sources of moisture. 4. Fix the source of the water problem or leak to prevent mold growth. 5. Reduce indoor humidity to decrease mold growth. 6. Clean and dry any damp or wet building materials and furnishings within 24-48 hours to prevent mold growth. 7. Clean mold off hard surfaces with water and detergent, and dry completely. 8. Prevent condensation. 9. In areas where there is a perpetual moisture problem, do not install carpeting. 10. Did I say stop the moisture? What to do if you have mold: 1. Stop the moisture (and keep it from coming back). 2. Clean up the mold (may require demolition). 3. Develop and implement a proactive moisture management plan. Do you need a professional engineer to design the remediation and repairs? As professional engineers, we are trained to analyze and find the cause of the problem, identify and evaluate the pros and cons of options, and offer you the solution that best fits your goals. This is the basis for design. We, as engineers, spend countless hours searching for options, learning about solutions, investigating products, and trying to understand the available technologies. We have long detailed conversations with experts on subjects like air sealing, water management, egress, health and safety, wind loads, indoor air quality, and structural loads. What to look for if you need professional help: A registered Professional Engineer who has 20 years in the industry and is experienced in solving mold related issues. Look for someone the experts call when they have a question-or when they’re too busy and they want to be sure their clients are taken care of. Someone who has a clear and well defined process that’s going to keep you informed and educated throughout the project so that you know what’s happening throughout each step and you have all the documentation to help eliminate or mitigate any future litigation you may encounter. Leave a comment or question below and I’ll send you a copy of a Proactive Moisture and Mold Management Program that you can use to help you avoid mold problems. Stay moldy, my friends. Chris White, P.E., LEED AP has been helping clients solve problems for 20 years. He is the Most Interesting Engineer in the World. You can follow him on Twitter @ChrisWhitePE .
By Chris White July 14, 2026
Why does stucco leak water into buildings? We get many calls about stucco and water intrusion. I have one friend (he develops buildings) who hates stucco. Why Stucco has been around for a long time. Think of the beautiful stucco structures that are over 100 years old. The stucco was used initially on full masonry walls. It helps shed water and in some cases provided a sacrificial protective service. Really good stuff. So why is it a problem now Well, today it’s used it on materials different from masonry. We put it on steel or wood framing. That’s different but not necessarily the kiss of death. Sometimes what looks like stucco is synthetic stucco or nontraditional stucco (I think of stucco being a three coat system). That’s different as well but not necessarily the kiss of death. Sometimes stucco is considered the sole protective weather barrier—not as an integral part of the cladding system, but as the only protective system. And this is almost always the kiss of death. What should I do if my stucco leaks First, find out where the water is entering the structure. Is it entering through the field of the stucco, at roof to wall connections (think of balconies as a mini-roof), or at openings (windows, doors, cable entrances, etc.)? If water is entering through the field of the stucco, you have a real problem. You’ll probably have to replace all of the stucco. If water is entering roof to wall connections or openings, you can remove the stucco in those areas, properly flash and prepare the openings, and repair the stucco. If you find structural damage because of the water intrusion, you’ll have to replace the damaged materials. What to watch for Well, you bought a stucco cladding system to begin with—how do you know you’ll get a proper system the second go around? That is the $64,000 question. You may not have picked up on it, but I have used the word system throughout the discussion above. Stucco is an important part of the cladding system and it has to be tied in with the water barrier. If you screw up the water barrier, it doesn’t matter what you use for cladding. Note, there are other parts to the cladding system. Stucco is not bad for buildings I like stucco. It is pretty, durable, and nearly maintenance free. But the entire cladding system has to be designed and built properly. If you need help reviewing or designing a cladding system or if you have questions or comments, send me an email. Also, I’d appreciate any photographs you have of failing stucco or of successful stucco repair projects.
By Chris White July 14, 2026
If you’re like me and not in the path of Hurricane Laura, you’ve spent a good bit of time watching Hurricane Laura news coverage. So far it looks like the surge wasn’t nearly as bad as predicted, but Hurricane Laura caused a tremendous amount of damage to Cameron and Calcasieu parishes and the surrounding areas. It’s also too soon to tell how much damage Hurricane Laura will cause as the storm moves inland and dissipates. What’s certain though, is Hurricane Laura will leave a considerable amount of water damage, resulting in water damage restoration and mold remediation. Hurricane Laura environmental cleanup is going to be a huge undertaking and will cause disturbance of asbestos, lead, PCB, and mercury. Proper removal and disposal of those materials is super important. Typically, storm coverage emphasizes water damage and mold remediation. Water damage restoration and mold remediation after Hurricane Laura will be the most obvious cleanup and restoration tasks. But everyone involved with Hurricane Laura environmental cleanup has to consider the other environmental hazards they could encounter. Hurricane Laura environmental cleanup will take time. Response work, particularly environmental cleanup, must balance speediness and caution. This is particularly important since we’ll want to get out right away and assess damage as soon as Hurricane Laura clears out. I know everyone wants to get in and get everything cleaned up and put back together. When we went through Hurricane Gustav (and other storms over the years), I was the same way. But sometimes hasty cleanup efforts can make more of a mess if we don’t slow down and assess all the potential environmental hazards in the work area. We may also put ourselves, co-workers, friends, and family at risk if we unknowingly create an environmental problem. Your safety is the most important consideration. Whether it’s water in the roadways, downed power lines, unstable structures, or contaminated water, make sure it’s safe to move around before you try to get in and assess the damage and environmental hazards. And when the storm is over, we often see hot temperatures return. Dehydration, heat exhaustion, and heat stroke are common problems people face. You’re stressed out and exhausted, and now you’re working in the heat, trying to put your home or business back together. Take care of yourself, then worry about contents – it’s worth repeating that you can always replace buildings and contents, but not people. You can replace buildings and contents, but not people. I won’t get too far into avoiding mold and mold remediation, other than to stress that you need to get the building clean and dry. Maybe Hurricane Laura is the only cause of the mold. Or maybe there’s an ongoing moisture problem that existed before the storm, and now the recovery work has led to discovery of other moisture problems. Find the cause, get the building dried out, cleaned up, and keep the mold from coming back. One other quick reminder on water damage restoration and mold remediation: there is no such thing as a Mold Free Certificate . There’s no requirement to get your home or building certified as “mold free” to make sure you can sell or rent a home or building. Anyone trying to sell you a mold free certificate is trying to scam you. Period. 
Show More